Posted in: Industry News
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Powder Perspective: PC Summit: The Place To Be for New Technology

Posted on Friday, July 8, 2016

Once a year, The Powder Coating Institute (PCI) and The Powder Coating Research Group collaborate to bring you the Powder Coating Summit (PC Summit). This year’s event will be held on October 4-5 in Columbus, Ohio.

The event brings together the best and the brightest minds in the industry to talk about the latest trends in technology. The 2016 PC Summit features presentations covering diverse topics such as pretreatment processes for plastic substrates, novel resin blends for ultra-performance in architectural applications, improving corrosion resistance with novel resins, cutting-edge “smart” application technology, the latest polychromatic effect technology, novel infrared curing processes, and more.

The PC Summit offers many opportunities for networking, where the resin chemist can talk to the coating engineer, and where the pretreatment expert can connect with the curing equipment technologist.

The event spans two full days of sharing all viewpoints of emerging powder coating technology. Powder chemistry, application and curing fundamentals fill the first morning at the Westin Columbus. The afternoon delivers live demonstrations of powder processing, application and coating evaluation at the PCR laboratory. This offers a hands-on experience of powder coating technology from the fundamental formulation and raw material selection through extrusion, milling and application. Experts will be on hand to explain the intricacies of compounding, electrostatic deposition and testing instrumentation.

Following the lab demos, attendees can view tabletop exhibits while refreshing themselves with a little food and drink.

The second day is all about new technology. Speakers from around the world will be confabulating on how they are pushing the technology envelope in their respective fields. Ample time is available for questions and answers as well as networking. A panel discussion will examine the barriers to introducing new technology.

Details for this not-to-be-missed, one-of-a-kind technology event can be found under the events tab on the www.powdercoating.org website.


The Crown Group Recognized as a John Deere Supplier of the Year, Partner-level Supplier

The Crown Group Waterloo Plant has been officially recognized as a John Deere Supplier of the Year for 2015. The presentation of this most prestigious award took place during formal ceremonies on April 21, 2016, in Bettendorf, Iowa.

Also, for the third consecutive year, The Crown Group Waterloo Plant earned recognition as a Partnerlevel supplier for 2015 in the John Deere Achieving Excellence Program. The Partner-level status is Deere & Company’s highest supplier rating. The Warren, Michigan based company was selected for the honor in recognition of its dedication to providing products and services of outstanding quality as well as its commitment to continuous improvement. Company employees accepted the recognition during ceremonies held December 15, 2015, in Bettendorf, Iowa.

“We genuinely value the partnership we have developed with Deere & Company and remain fully committed in meeting their future needs,” says Frank Knoth, president and CEO of The Crown Group.

The Crown Group is a supplier of coating services to John Deere’s Tractor Cab and Assembly Operations in Waterloo, Iowa.

Suppliers who participate in the Achieving Excellence program are evaluated annually in several key performance categories, including quality, cost management, delivery, technical support and wavelength, which is a measure of responsiveness. John Deere Supply Management created the program in 1991 to provide a supplier evaluation and feedback process that promotes continuous improvement.

The Crown Group is an industry leading supplier of coating services, logistic solutions, and assembly operations to the agricultural, transportation, military, and architectural markets. The Crown Group currently operates 10 coating facilities in the United States.


Hentzen Awards Extrusions Inc. as Newest Approved Applicator

Milwaukee-based Extrusions Inc., a full-service custom aluminum extruder located in Fort Scott, Kan., since 1962, was awarded Approved Applicator Status by Hentzen Coatings after a thorough line audit and physical testing to the AAMA 2605 specification. Brian McGowen, general manager of Extrusions Inc., says, “Extrusions Inc. appreciates the focus on quality that Hentzen delivers in their Certified Applicator Program. This is a core value both of our companies share.”

An annual testing and recertification process is required for Extrusions Inc. to maintain their Approved Applicator status from Hentzen. An industry leader in powder and liquid coatings, Hentzen Coatings has been manufacturing fluoropolymer powder coatings for architectural applications since 2003.


Platinum Equity to Sell MetoKote to PPG

Platinum Equity announced the signing of a definitive agreement to sell MetoKote to PPG. MetoKote is a U.S.- based provider of industrial coating services. Financial terms were not disclosed.

The pending transaction is subject to customary closing conditions and is expected to close in the third quarter of 2016.

“MetoKote’s success is a result of a great partnership with the management team and a lot of hard work by the company’s dedicated employees,” says Platinum Equity Partner Bob Wymbs. “Working together we have grown the business, diversified its customer base and positioned MetoKote for long-term success.”

Mr. Wymbs said that during Platinum Equity’s ownership, MetoKote implemented a range of strategic and operational initiatives that have helped the company grow and adapt to changes in the market. Platinum Equity acquired MetoKote in October 2013.

In December 2015, MetoKote acquired Malcolm Enamellers ACP Limited, a provider of coating services in the UK.

“Platinum Equity has been a great partner, from helping us set strategy to providing the support we needed to execute,” says MetoKote President and CEO Jeff Oravitz. “Working together we realigned the company’s global footprint, sharpened our focus on high-growth markets, and made important investments to strengthen key customer relationships. We are on a strong path for continued growth and success.”

Houlihan Lokey is serving as financial advisor to Platinum Equity on the sale of MetoKote and Milbank, Tweed, Hadley & McCloy is acting as Platinum Equity’s legal counsel.


Axalta Coating Systems at Qualicoat and Qualideco Congress 2016 in London

Axalta Coating Systems was a gold sponsor at the Qualicoat and Qualideco Congress 2016, held in London this past spring. The global event aims to present past, present and future aspects of coating and decorating and is billed as the aluminum finishing event of the year.

Franck Derouen, Axalta’s global segment director for architectural powder coatings, presented to over 120 delegates alongside Cristobal Bernal, Bimetica’s chief technical officer, about the impact of building information modelling (BIM) digital management processes on aluminum finishing. BIMs are digital files that can be exchanged or networked to support decision-making during a project. Their main advantage is that they integrate technical information and allow the ability to create a virtual construction of a facility before its physical construction. This increase in functionality promotes efficiency and sustainability, and reduces errors and cost overrun.

“Being able to simulate these construction scenarios virtually gives us the ability to make decisions sooner and improve a project’s energy efficiency and construction time and budget,” stated Derouen. “BIM is increasingly being used globally in the construction industry. The European government mandates to implement BIM gradually in centrally-procured public sector projects as a driver for the industry to update its practices to achieve more collaboration and to produce information-rich projects.”

Axalta, as a global leader in architectural powder coating sold under the Alesta® brand, fits well with the sustainable trend of the event due to its small environmental footprint. The powder coatings are free of solvents and virtually free of VOCs and HAPs. Overspray can also be reused to reduce waste. These qualities matched with its weatherability and high color retention make it ideal for application on aluminum extrusions while meeting Qualicoat and other international standards.

“Globally, Axalta is a key player in the architectural coatings sector, so participation in one of the industry’s premier global conferences, such as Qualicoat and Qualideco Congress 2016, enables us to stay close to the market and to hear directly from our customers about how we can continue to serve them better,” adds Derouen.

For more information on Axalta worldwide, please visit www.axaltacs.com.


TCI Powder Coatings, BASF Forge Strategic Alliance

TCI Powder Coatings, a subsidiary of RPM International located in Ellaville, Ga., and BASF have entered into an agreement that allows TCI to sell the BASF CathoGuard® electrocoat technology to specified TCI market segments.

According to Jack Bostock, TCI vice president of sales and marketing, this alliance builds on TCI’s commitment to market differentiation. “Pairing the CathoGuard technology series with our premium powder coatings is a win-win for customers looking for performance,” says Bostock. “By delivering an innovative solution that meets global standards, we will make a significant difference for our customers’ production lines, helping them increase throughput while reducing costs.”

The BASF CathoGuard coating combines several unique performance qualities for parts that are more difficult to paint efficiently, including those with multiple angles and crevices. CathoGuard improves the application process as well as coverage and corrosion edge protection while lowering total material costs by nearly 20 percent.

TCI market segments with access to this technology through the new alliance include off-road and heavy equipment, general finishing, office furniture, and appliance. CathoGuard will also be available to custom coaters that supply major subassemblies and modular components for the automotive market.

“We’re very pleased that TCI can deliver our innovative product line more broadly to their customers,” says Thaddeus Lepkowski, BASF tier metals market manager. “The chemistry in our CathoGuard coating achieves a flawless coat on hard-to-paint parts found in many of TCI’s markets where finish quality and durability are critical.”


News from NAM

The National Association of Manufacturers (NAM) released the results of its second quarter 2016 Manufacturers’ Outlook Survey (www.nam.org/outlook), showing an uptick in overall sentiment. In this survey, 61.7 percent of manufacturers expressed positivity about their own company’s outlook, up from 56.6 percent who said the same thing in March. This marks the most optimistic manufacturers have been since December 2015.

“While this survey offers a bit of optimism for manufacturers, there is still a dramatic need for improvement before our sector can regain its footing,” said NAM Chief Economist Chad Moutray. “This survey, coupled with the latest jobs report, should serve as a stark reminder to Congress that policy priorities, including market-opening trade agreements and comprehensive tax reform as well as addressing regulatory barriers, are top of manufacturers’ minds. If lawmakers in Washington take action on these and other items, they could help reverse the pain manufacturers are experiencing, expanding job opportunities and strengthening the broader economy as a result.”

Key findings from the survey include the following:

“Red tape” continues to be a top business challenge. Three-quarters of manufacturers surveyed consider regulatory burdens to be one of the sector’s primary hurdles. In this survey, 82.6 percent of respondents said their company’s total spending on state and federal regulatory compliance had increased either modestly or substantially over the past few years. Furthermore, respondents cited capital investments and expenditures as the most likely use of funds if the cost of regulatory compliance were reduced.

Manufacturers continue to call for comprehensive tax reform. The vast majority of respondents listed lowering the corporate tax rate to 25 percent or less (74.3 percent), making permanent an enhanced research and development (R&D) incentive (61.2 percent) and enacting robust capital cost-recovery provisions (55.0 percent) as chief components of comprehensive tax reform that would make their business more competitive. A full write-up of the survey is available on NAM’s website at www.nam.org.

In other NAM news, a court decision could inhibit manufacturers’ access to internet infrastructure. NAM’s Senior Vice President and General Counsel Linda Kelly issued the following statement after the U.S. Court of Appeals for the D.C. Circuit’s decision in the case U.S. Telecom Association et al. v. FCC:

“As modern manufacturing evolves and becomes more connected to the internet, our future growth and success are dependent on technology infrastructure. Today’s decision from the D.C. Circuit creates uncertainty for manufacturers and is a major disincentive to investment in this essential infrastructure.

“The Manufacturers’ Center for Legal Action (MCLA) and the NAM will continue to fight the FCC’s misguided policy—in the courts and in Congress—to ensure manufacturers’ growing technology infrastructure needs can be met.”

The MCLA serves as the leading voice of manufacturers in the courts, representing the more than 12 million men and women who make things in the United States. The MCLA strategically engages in litigation as a direct party, intervenes in litigation important to our manufacturers and weighs in as amicus curiae on important cases.

To learn more about the MCLA, visit www.nam.org/the-center-forlegal-action, and for information about manufacturing innovation and technology, visit www.nam.org/issues/technology.


Paint Booth Noise, Dust Leads to Fine

Lyon LLC, a Montgomery, Ill., metal fabricating plant was investigated on claims that it exposed employees to unsafe levels of metallic dusts, vapors, and noise when manually powder coating metal products in two of the company’s paint booths. After receiving a complaint of unsafe working conditions, OSHA inspectors allegedly discovered that employees at Lyon were overexposed to noise and dust hazards in those paint booths, leading to a $76,000 fine.

The agency cited the company with 15 serious violations, including some that had several subcomponents that added up to 26 separate issues. The company, which was cited for operations at its metal fabricating shop in Watseka, Ill., said it disagreed with the federal agency’s conclusions and planned to meet with OSHA officials to discuss the violations. The company says it takes its workers’ health and safety seriously and hopes to reach an amicable resolution.


Say Hello to PCI’s Newest Members

Custom Coaters

ABITL Finishing
Diamond Level
Tulsa, OK • 918-446-5363

Metalcraft Inc.
Platinum Level
Boise, ID • 208-368-0700

ABJ Custom Powder Coating
Gold Level
Louisville, TN • 865-982-3843

Desert Coating Solutions
Gold Level
Phoenix, AZ • 602-253-7875

Genesis de Baja California
Gold Level
Mexicali, Mexico • 686-561-8889

Kirby Built Quality Products
Gold Level
New Berlin, WI • 262-439-4101

Materials Processing, Inc.
Gold Level
Riverview, MI • 734-258-1262

Rugged Werx
Gold Level
Kinnear, WY • 307-858-0203

 

OEMs

Everbrite LLC
Gold Level
South Milwaukee, WI • 414-768-5478

Federal Signal
Gold Level
University Park, IL • 708-587-3256

Hubbell Wiegmann
Gold Level
Freeburg, IL • 618-710-8040

Raw Materials

Xerox Research Centre of Canada
Platinum Level
Mississauga, ON • 905-823-7091

Systems House

Intek Corporation
Platinum Level
Union, MO • 636-584-8500

Rapid Engineering LLC
Gold Level
Comstock Park, MI • 616-784-0500


EPA Releases Annual Enforcement, Compliance Results

The U.S. Environmental Protection Agency (EPA) has released its annual enforcement and compliance results highlighted by large cases that reduce pollution, level the playing field for responsible companies, and protect public health in communities across the country. In fiscal year 2015, EPA secured record-setting hazardous waste, Clean Air Act, and Superfund settlements, and acted swiftly to win a large criminal plea agreement following a major coal ash spill, among other accomplishments. EPA also made significant progress on cases that will benefit communities well into the future by pursuing a final settlement that puts billions of dollars to work restoring the Gulf, helping communities affected by the BP oil spill, and launching an investigation against Volkswagen for illegally emitting air pollution from diesel vehicles.

In fiscal year 2015, EPA enforcement actions required companies to invest more than $7 billion in actions and equipment to control pollution and clean up contaminated sites. EPA’s cases resulted in $404 million in combined federal administrative, civil judicial penalties, and criminal fines. Other results include reductions of an estimated 430 million pounds of air pollutants, almost $2 billion in commitments from responsible parties to clean up Superfund sites, and more than $39 million invested in environmental projects that provide direct benefits to communities harmed by pollution.

EPA pursues high impact cases that drive compliance across industries. It holds criminal violators accountable that threaten the health and safety of Americans, while directing funds to affected communities. EPA enforcement work reduces pollution in the sectors that impact American communities the most.